I’ve been commissioned to make another couple of pairs of the hexagonal English earrings. Here are some photos from this afternoon’s work drilling and cutting.
I’m still drilling manually using the Taig mill. I used a 1.2mm bit for the button holes, a 0.9mm bit for most of the piercings, and a 0.7mm bit for the tiniest piercings. All re-sharpened PCB drilling solid carbide bits, and for a change I didn’t break any!
The saw blade has to be unclamped and threaded into each piercing in turn. The teeth are too fine to easily see so you have to figure out which way to put it in the frame by running your finger along it. The wing nut is used to set the tension.
In this picture you can see my new bench peg clamped to the crossbar of a builder’s trestle stand. I like to work standing up with the saw table quite high so that I can get my eyes close to the template without needing to bend over, which would hurt my back after a while.
After a lot of frustration with paper templates that inevitably came unstuck or became illegible, I think I’ve finally found a template material that works reasonably well for very fine metal piercing: inkjet-printable matte white self-adhesive vinyl film. It’s not cheap but then you don’t need much of it for a pair of earrings, and if it enables me to produce a better end product with fewer headaches then it was well worth it!
Thanks to Juliet for the photos of me working. 🙂